10 October 2012

West Retaining Walls

 The forms have started to go up for the West Retaining Walls.  A problem arose that the West wall is not true, so you see in the pictures some straps to hold them true.
 


09 October 2012

Construction of the South East Retaining Wall

I thought I would show you a fast version of  the construction of one of the four almost identical retaining walls that are now in place.  A few thoughts about the process.  These guys are strong.  The rebar they carry and those forms are very heavy. An excavation crew came in and dug trenches for all six walls.  And the concrete crew started with forming two footers, incorporating the rebar and then getting the concrete poured into them.  Then, they stripped the forms, started forms and rebar for two more footers, AND built the two walls - forms and rebar - over the two hardened footers.  Then, a pumper truck came in and poured the two footers and two walls with concrete trucks every forty-five minutes - five in all.  Again the repeat process of tearing down forms, this time for the footers AND walls.  And the next step was to form the curved footers (for the West walls) and form the walls over the just poured footers.  At this point in the process, it is raining.  The North and South sets of retaining walls are set in concrete.  They still have holes in them where the forms were held to each other;  they will all be filled as the final process, I think.  And some forms just arrived to work on the curved walls. My apologies to Benny whom I called Vinny in previous posts.
So here is the almost 8 minute flick of the construction.
 

05 October 2012

West Wall Footer and South Wall Pictures

Here are some before and after pictures.
Curved Northern West wall footer
Curved Southern West Wall Footer
 And now -
Northern West Wall with concrete

Southern West Wall With Concrete
You can't see much difference in the South retaining walls since the forms are still there, but here are some photos that tell things are happening.
The pump operator and head honcho of the wall construction

Fidel, Vinny and Shorty filling the wall w/o bubbles
Vinny and Shorty are vibrating the concrete as the pump goes to the West
West side finished

East side finished

 

South Retaining Walls and West Footers

The forms and rebar are ready.  The pump truck is here.  The South retaining walls and the West footers will be poured today.  Here are pictures of the prep work. (I thought I had pictures of the footers - need to download the camera which is taking pictures of the action at present...)  The footers are 'pretty' in their curved-ness.  Too bad they will be buried and covered in concrete.  You'll have to see in the next post.
South Retaining Wall - East side

South Retaining Wall - West side

South Retaining Wall - West side
 

27 September 2012

North Retaining Walls - Before and After Pictures

First, the process of making those walls:
Arrival of the Concrete Pumper Truck
The pumping process

  The contractor had thought he needed a bigger pump truck.  It was not available, so this 39 meter truck came and it was  just able to stretch to all needed areas.   (It saved some money.) In the photo on the left, the man in the foreground is controlling the concrete being pumped, and the boom on the pump truck.  The man above in the background is doing the final positioning of the 'nozzle' down into the wall area.  The two other men at this point are looking on.  They are waiting to get in there with their vibrator to get air bubbles out. They are working on the East retaining wall on the North end of the house.
Below, the pump operator is to the right.  This is the West retaining wall on the North end of the house.












Now for the before and after pictures.
 

20 September 2012

Forming Retaining Walls

The North Retaining Walls are taking shape. The pipe lying on the footer is an earth tube which will go thru the wall.  There is another earth tube under the footer.  These earth tubes will furnish air to the West Annex (upper and lower).
West Retaining wall on North end of house
East Retaining Wall on North end of house
 And the footers on the South end are started.  It is estimated that 6 hours more work to complete the walls and footers for the next pour (of all 4 - 2 footers and 2 walls).

15 September 2012

North Footers IN

Thursday was the first pour day.  
North Wall - East side footer

North Wall - West side footer

North Wall - West side footer
 The South Wall footers are being formed and the North Walls are being formed with a possible pour date of Tuesday - Wednesday, though the weather may be a factor in that.


North Wall - East side footer with wall stubs

Supports for Back of North Wall - West side
Form of Back of North Wall - West side

 We had a misplacement of the South Wall footer on the East side due to a misunderstanding of where the actual wall of the house is.  The wooden structure on the South side is the parapet form which is temporary;  so some extra work needs to be done to the key (the lowest part of the footer that is directly under the wall) to 'relocate' it 4 inches.
South Wall - East side footer started